Steel forgings are one of the crucial parts used at the nuclear power stations, for making tractors, petrochemical machine buildings, for metallurgy purpose and manufacture of mining equipment.
Why go for steel forgings?
Steel forgings are preferred over machined bars, torch cut plates, weldments, fabrications and castings because these are
- Stronger- Steel forgings are stringer than the other metal works. These are so tightly attached to the original body part that there is no chance of detachment when the device is under high pressure or under extreme heat or cold. Steel forging eliminates porosity, contoured grain flow and are of fine grain size.
- Corrosion Resistant- Steel forgings are rust free. Even when exposed to high levels of humidity steel forgings do not corrode easily; most of this kind of forgings contain 10-12% chromium. To ensure better quality and longevity, the steel forgings are also fabricated.
- Cost Saving- This is a cost effective process; the steel forgings can be built to match the exact shape of the actual machine and hence there is less scope of material wastage, resulting in reduced costs. The top manufacturers use in house tools to make steel forgings which further reduces the cost. Plus, the top steel forgings manufacturers have their own research and development team who constantly discover ways to streamline the process and provide better quality products at less cost and lead time.
- Time Saving- Steel forgings are made by combining multi component fabrications into single piece forgings. This method reduces the overall production time of steel forgings.
- Customizable- Steel forgings can be molded to match the given specifications. There are available in various shapes and sizes, along with a wide variety of grades. Steel forgings are also able to produce complex shapes. The top manufacturers can provide steel forgings weighing from 150 kgs to 170 tons; varying in diameter from 4000 mm in height, 6300 mm in width and 12,000 mm in length.
- Safe- last but not the least; steel forgings are safe to be used under aggressive working conditions. These long lasting products have outstanding strength to withstand pressure and heat. The stress relief feature makes these remain intact even under extreme pressure; also the steel forgings are fire retardant.
How to choose the right manufacturer?
Now as steel forgings come with a wide range of benefits, there are several companies in the market who claim to be the best providers of these products. So what factors should you keep while choosing the steel forging manufacturer?
- Check whether the company is ISO certified; ISO 9001:2008 provides the standards for steel forging manufacture.
- Go for companies who have been using advanced forging technology. Lloyd’s Register (UK), Det Norske Veritas (Norway), IQNet (Spain), the Russian Maritime Registry of Shipping and Russian Riverine Registry are some if the certificates that you can look for this purpose.
- Check if the deal is economical even when the supply quantity is less. Steel forgings are cost effective and even when you are getting these in small quantities, the overall cost should be less.
So steel forgings are your ideal solution if you are looking for high quality, safe and flexible products for industrial and domestic uses.
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