An Ultimate Industrial Truck Maintenance Guide |
Posted: January 27, 2017 |
Whenever you are going to operate a forklift, safety should be your first priority. Even before buying a forklift, you should make it sure that it is safe to operate. You should review the checklist before starting your forklift. If you find that the lifting machine requires a repair, you should not take any risk even if the issue is a trivial one, and operate the truck only when all the issues are sorted out.
Industrial trucks maintenance increases the longevity of a truck adding more value and preventing the workplace accidents. If you keep your forklift in its best condition, you will be able to save your time from fixing the troubles of the machines. A few tips are given here to provide you a supportive structure to get preventive maintenance program.
1. Customized industrial trucks services:
First of all, you need to find a service provider that is able to customize a plan suitable for your requirements. You should ensure the service providers can maintain the detailed records of the performance along with the work environment. In this way, you can keep your investment (for the forklift obviously) in an optimal state. It will also assure you that you get a custom maintenance plan which is just right for your forklift in particular.
2. Checklist:
A real and inclusive checklist is of immense significance. To a great extent, it helps the industrial trucks maintenance program. Both the technicians and the operators can use this checklist to ensure the standard and the efficiency of the truck as per the type of the equipment and the surrounding environment of the forklift.
3. Cleaning:
In most of the cases, the working environments make the forklifts to be in contact with the debris and dirt that can reduce the usability. Proper cleaning is an integral part of the maintenance program. A technician is expected to wipe down the hydraulic cylinders and replace the dirt. Apart from this, the radiator should always be blown out by the maintenance technicians.
4. Second-hand parts:
You can also consider the second-hand replacement parts. These are suitable only if they can address the truck's specifications. You should check the specification of your manufacturer before employing any replacement parts.
5. Preventive industrial truck maintenance:
If you can carry out preventive industrial truck maintenance on regular basis, nothing can be better than this. Most manufacturers of forklifts suggest that the maintenance process should opt for 150-200 hours. If you want to get the best industrial truck maintenance schedule, then you should always be in touch with the industrial truck services.
6. Fluid level:
You should always check the fluid level of your forklift. There are a number of fluids that influence the engine and other important parts. These fluids include both transmission and hydraulic fluids, coolants, motor oil and much more. Do you observe how often your truck is used? It is also equally important as the level of the fluid depends on it. If you are using the truck daily, then you should check the fluid level regularly.
7. Power:
It is important to keep your lifting truck always charged or fueled. The truck can be powered by a battery, L.P. (liquid propane), diesel fuel or gasoline. If your forklift is powered by a battery, then you should always keep it fully charged. Even if the forklift is energized by fuel or gas, you should always keep the tank full.
8. Tires:
Keeping the tires in a good state is also necessary. You should check the tires regularly. If the tire is based on air, then you need to ensure that the right air pressure is maintained in the tires. If the tires are made of solid rubber, then you should make it sure that no kind of gas is present in them. Don't forget that tires can lead to serious accidents including an unbalanced ride.
9. Brakes:
You should keep changing the brakes of your forklift time to time. If you maintain the quality of the brakes of your forklift, then you will be able to ensure your safety.
10. Antifreeze:
Another thing you need to check regularly is the antifreeze. It can help to stop your forklift from overheating, particularly when you require it the most. You should also check whether there is any leak that can cause the levels to drop suddenly.
Final words:
When safety is your main concern, you should not ignore the aspects discussed above. You need to get your forklift serviced within the instructed servicing periods. It will help your truck to run in the most optimum condition reducing the fuel usage. Apart from these, the regular checks (already discussed in detail) are no doubt essential. Keeping in touch with industrial trucks services helps a lot to be safe.
If you are looking for reliable industrial trucks maintenance service, then feel free to consult M & C Forklift Services.
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