Industrial automation is the application of features and components, including hardware and software, that facilitate the efficiency and optimization of production. It could be described as a control system.

The current Industry 4.0 was brought about by the necessity of integrating elements like computers, programmable logic controllers, robots, and information technology into industrial processes as a result of the rapid advancement of technology.

Mechanization and computerized control are enhancing the accuracy, quality, and performance of processes in industrial production, which is in a transitional phase.

What does MES Stand for? 

A piece of software called MES (Manufacturing Execution System) manages manufacturing orders and inventories by regulating and keeping an eye on the operations of manufacturing facilities.

MRP (Materials Requirement Planning) and MRPII software are predecessors to MES. These controlled the movement of the materials and were distinguished by their rigidity.

However, MES does more. It is intended to increase adaptability and organize, control, and monitor operations in a simple and accessible manner. In order to manage primarily administrative and business procedures, a group of integrated applications called ERP (Enterprise Resource Planning) systems are used in conjunction with this system.

MES Goals 

MES systems are a result of the necessity to use information technology in manufacturing plants as a means of achieving digital transformation. The advancement of OEE (Overall Equipment Effectiveness) rates serves as its foundation.

MES systems give insight into performance and, therefore, address inefficiencies because real-time data collecting and centralization are possible.

The following criteria form the basis of the specific goals for MES system integration in manufacturing facilities:

• Control of production
• Managing incidents
• Enhancing performance (OEE)
• Actual time procedure Monitoring
• preventing and foreseeing problems
• lowering the cost of the industrial processes' materials, energy, and other inputs.

Features of MES Systems 

The goal of MES systems, as previously noted, is to raise the production plant's performance metrics. It serves as a bridge between the planning systems, the ERP, and the PLC- or SCADA-managed control operations. In order to accomplish its core goal, it performs the following duties:

• Putting specified orders into action based on the necessary production priorities and deadlines.
• The tracking of tasks gives better estimate of delivery time and shipment, and provide an exact live position update of each operation. In addition, data collection and analysis are excellent for managers so they can take decisive action when problems emerge or if there is an alarm at the production line.
• It was collecting relevant information with regard to the production process, materials, and operator results — and those of the machinery, too! With document management, one can find documentation on every process’s performance indicators and boost (or eliminate) poorly performing processes.
• Tracking makes auditing possible and provides insight into component and machine parameter quality. Also, it can detect bad products and fake material in supply chain, so it will be quite helpful for tracing of the production-related assets very well.
• Real-time process and production monitoring. MES makes it possible to have access to the real-time collected data for monitoring and obtain a consolidated and continuously updated general view.
• Knowledge of human resources. On manufacturing lines, there is a visibility of operator performance and operator roles.

The MES System: Advantages

Since there are several advantages of MES systems implementation in the manufacturing plant, it is an aggressive business enhancer for the competition. Some of the advantages include:

• Cost-cutting
• Higher productivity and better quality
• A rise in productivity
• Increased awareness
• Reduction and resource optimization

Summary:

These benefits translate into an efficient workforce, high-quality products, and higher profits — three aspects that any business aims for in a competitive environment. Research more so as to understand what you need and find the suitable MES solution according to industry specific requirement.

Author : Smart Factory Views : 10

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