Your Essential Guide to Operating – and Cleaning - a CNC Machine |
Posted: December 23, 2013 |
It is always a complex procedure to handle and operate any type of industrial machinery. There are various instructions, safety standards, and protocols that you should keep in mind at all times. When it comes to general safety, we may sometimes neglect to remember an important procedure, especially when it comes to the area surrounding the machine, and even our own work clothes. This will, therefore, serve as a handy guide to anyone operating different tools and equipment, especially CNC machines.
General rules for operation Before you begin to operate a machine, you must be aware of some general rules. For operators and technicians, the rule is to protect your eyes at all times by wearing safety glasses. You should also avoid wearing long-sleeved shirts, neck ties, or loose clothes, and wear shoes which have soles that are oil-resistant. If your hair is long, make sure that it is always tied in a ponytail whenever you operate heavy machinery. Pay attention to the area around the machine and equipment, and make sure that it is free from oil and other spills and also free from dirt such as chips. There should be no hoses or cables surrounding the area where you will work in order for you to avoid slips and falls.
Working with the machine Double-check and see that all the cutting tools and other equipment are secure and tight before you move the slides or run the spindle. Before running the machine, employ a checklist: first, check the current and voltage, then check the lubricant and hydraulic oil level of the tanks. Afterwards, check the devices used for clamping and the clamping stock. If you have to repair some parts of the machine, make sure that the power is off. When you are planning to remove a part or replace it with a new one, you should ensure that if it has any connecting or supporting part, it is left securely in the machine. If these connecting parts cannot be securely left in the machine, they should also be removed.
Maintaining the machine Preventive maintenance is essential in order to prolong the life and enhance the efficiency of your machine tools and equipment. Preventive maintenance mainly comes in the form of proper cleaning. It is always best to clean the machines after every shift, or at least do it regularly. This way, the metal parts will have a longer lifespan and will not easily become discoloured or rusted. To clean the machines, wipe them completely with a rag or cloth which is soaked in kerosene. But if the machines are located in an environment where metal can quickly rust, clean them with a rag which has been soaked in clear mineral oil. Avoid using caustic cleaners or other cleaning compounds as these can cause abrasion or friction and ruin the machine’s finish. Do not use air pressure for cleaning machines, as the pressure will force any dirt, chips, or shavings into the machine’s surface and crevices. Regular maintenance and knowledge of proper handling and operation can guarantee the long life of your machines. When your machines are properly operated and maintained, the result is a more efficient and safer environment for everyone in the workshop. Image attributed to: FreeDigitalPhotos.net Stoonn
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